Triple-Layer Extrusion
An integrated triple extrusion system produces high-quality cable insulation with tight tolerances.
precision
Sioplas Lines for MV Cables up to 33 kV
Triple extrusion lines for SILANE-XLPE medium-voltage cable insulation up to 33 kV, designed for precise process control and consistent cable quality.
Sioplas Lines for MV Cables up to 33 kV
Supertec's triple extrusion lines are designed for medium-voltage cable production, combining precise insulation control, stable cable centering, and accumulator-assisted changeovers in an integrated process.
overview
Machine overview.
Supertec Machines Pvt. Ltd. manufactures advanced Sioplas triple extrusion lines for medium-voltage cables up to 33 kV. Precision-engineered for the modern cable industry, these lines are designed to deliver uniform insulation, excellent cross-linking quality, and superior electrical performance.
The integrated triple extrusion process helps manufacturers produce high-quality cables with tight tolerances. Compared with conventional single or tandem dual extrusion systems, it saves production space and reduces the risk of contamination from foreign particles, dust, or moisture entering the cable layers.
With a focus on innovation and efficiency, Supertec's Sioplas lines support consistent output, reduced production losses, and long-term operational reliability for MV cable production.
Key Features
Thoughtfully engineered for precision, reliability and lasting performance.
Precision insulation for MV cables up to 33 kV.
MV Cable Insulation up to 33 kV
Designed for SILANE-XLPE cable insulation and medium-voltage cable production up to 33 kV.
Fast Tool Changing
The crosshead is designed to support faster tool changes and production start-ups.
PLC-Based Process Control
PLC control with customer-specific recipes supports precise temperature and process management.
Stable Cable Centering
The centering mechanism is designed to remain stable when changing die and nozzle sizes.
Accumulator-Assisted Changeovers
An accumulator system supports smooth changeovers without stopping the production line.
Gradient Cooling
Controlled, uniform cooling helps minimize thermal shock and maintain product quality.
Consistent Surface Finish
Precision extrusion supports consistent output with excellent surface finish.
Easy Crosshead Maintenance
Easy assembly and dismantling help reduce cleaning time and speed up start-ups.
Precision engineered · Built for industry
Applications
Engineered for modern MV cable production.
Medium-Voltage Cable Manufacturing
Designed for MV cable production up to 33 kV.
Power Distribution Cables
For insulated cables used in power distribution applications.
Infrastructure and Industrial Cables
Suitable for infrastructure and industrial cable production.
Precision engineeredSupertec Machines
line highlights
Sioplas Triple Extrusion Line
- Cable voltage application
- Up to 33 kV
- Extrusion system
- Triple layer
- Insulation material
- SILANE-XLPE
- Process control
- PLC-based with customer-specific recipes
- Changeover support
- Accumulator-assisted, without stopping the line
Integrated triple extrusion for XLPE cable
Integrating all three extrusion layers in a single process helps manufacturers produce high-quality cables with tight tolerances and supports compliance with required specifications and testing standards.
Compared with conventional single or tandem dual extrusion systems, triple extrusion saves space and helps reduce the risk of foreign particles, dust, or moisture entering the cable layers.
Precise control from start-up to changeover
The oil heating and cooling circulation system provides precise temperature control at the crosshead. PLC-based operation allows multiple recipes to be prepared according to customer requirements.
Stable centering across die and nozzle changes, accumulator-assisted changeovers, and gradient cooling support efficient production while helping maintain cable quality.
advantages
Thoughtfully engineered for precision, reliability and lasting performance.
Consistent quality. Efficient MV cable production.
Uniform Insulation Quality
Precision triple extrusion is designed to deliver uniform insulation and excellent cross-linking quality.
Reduced Contamination Risk
A single integrated process helps reduce exposure of the three layers to foreign particles, dust, and moisture.
Less Production Downtime
Accumulator-assisted changeovers and faster cleaning and start-ups support efficient operation.
Reliable Electrical Performance
Consistent insulation quality supports the electrical performance required for modern MV cables.
Precision engineered · Built for industry
FAQs
Frequently asked questions.
Helpful details about this machine, its capabilities, and applications.
What cable voltage range is this Sioplas line designed for?
Which insulation material is specified?
How does the triple extrusion process help?
How are process temperature and recipes managed?
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